20 May 2012
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How To Score And Cut Glass

How To Score And Cut Glass

There are different styles and a variety of glass clutters. There is a the right way, the wrong way, efficient, less efficient way in which to do things, all of these take time to develop into your own personal preference.

Scoring and cutting glass just needs a good technique. Holding the glass cutter at the right angle to the glass takes a little time to perfect, but you will get used to it very quickly, and in time develop your own style.

What follows is an overview of the tools you may require and a demonstration of how to use the tools and the techniques required to use them.
Rulers and Squares

18 Inch Corked Back Ruler Metal Rulers

These come in various sizes the most common being 18” and 24”. The Ruler has a non-slip cork backing to eliminate slippage on glass and other smooth surfaces. The cork also raises the ruler high enough so that a cutter head tip will ride along the ruler edge without hanging up on it.
 
14 Inch Plastic Cutting Square L-Square

For squaring the edge of glass pieces up to 12.5" in width. Different sizes are available.
 
30/60/90 Degree Combination Square Combination Square

12” Combination Square with 30/60/90 degrees. Does the same job but with a few extras.
Glass Cutters for Scoring the Glass

Although the tools are called glass cutters they don’t really cut the glass at all, what they do is to score a line on the glass.

Toyo Super Cutter

The original brass super cutter, it was first introduced more than twenty years ago and is a durable favorite of the professional. It features a heavy brass barrel and an automatic lubrication system activated when pressure is applied to the head.
Toyo Super Cutters
 
Toyo Pistol Grip Cutter

The pistol grip allows your hand to wrap comfortably around this easy-to-use cutter for hours of cutting. It has a self-oiling head which provides a free rolling wheel and consistent score line. This is a favorite of experienced professionals and hobbyists. Toyo is also a great buy.
Toyo Pistol Grip
 
Fletcher Cutter

Has an automatic lubrication system activated when pressure is applied to the head. It features a comfortable contoured handle design and a 140 degree tungsten carbide cutting wheel for general purpose cutting.

This is the one I use the most.
Fletcher Cutter
Running Tools for Breaking the Glass

Use running pliers to ‘run’ a score along glass and break glass pieces with ease. Simply position the jaws of these durable metal pliers at the end of your score on the edge of the glass, and gently squeeze for a clean break. Convenient centering mark helps the curved jaw to exert equal pressure on each side of the score.

Running Pliers Silberschnitt Running Pliers Ringstar Running Pliers
Running Pliers Silberschnitt Running Pliers Ringstar Running Pliers
Marking Pens

You can get marking pens for your glass at your local office supplier or a general store.

Sharpie Marker

Great for marking glass when you're ready for grinding or drawing patterns. Let it dry before you start grinding. They are low cost pen for marking on glass and are smear resistant. There are lots of different sized tips available. They clean off easily with glass cleaner and there is a great color choice. Sharpie Paint pens are also available, these are very good also.

Stabilo

These amarking pens are designed expressly for marking on glass. They are quick drying and easy to read because of the broader soft tip. Your marks will not rub off under normal contact, but can be removed if necessary. These pens are great for marking cut lines or patterns.
Preparation

Clear Glass Give the piece of glass a quick clean to remove any dirt or dust. Always make sure your glass cutter has been oiled before you start, this lubricates the cutting wheel and helps to prevent chipping and splintering of the glass surface as you score.
 
Cutting Pad Place the glass on your cutting surface, I use the rubbery material they use for cupboard liners, it works great and is easy to use. It can also be rolled up and any small shards of glass that have collected can be emptied into your scrap glass bin.
 
Placed Ruler Mark on your glass with a sharpie pen at the top and bottom where you want to score the line.
 
Clear Glass On Cutting-Pad We are now ready to begin scoring the glass.
Holding your Glass Cutter

Choosing a glass cutter for the first time can be difficult with so many on the market. I myself use a Fletcher Cutter and my son prefers a Toyo Pistol grip, and all of these glass cutters do the same job, it just comes down to personal preference.

The key is to hold it the right way, always upright with the cutting wheel at 90 degrees to the glass surface and never to the left or right. It takes time to acquire the skill and plenty of practice.

Correct Postion Wrong Postion
Correct Postion Wrong Postion
 
Correct Postion Wrong Postion
Correct Postion Wrong Postion
Cutting Direction

There are two ways to use your glass cutter, either way works, choose the one that feels most comfortable for you.

Pushing Method Pushing

Push the cutting tool away from you and up the glass.
 
Pulling Method Pulling

Pull the cutter towards you and down the glass.
Scoring the Glass

Place the ruler just away from the marked points. Make sure your glass cutting wheel touches the ruler and the top and bottom lines where you have marked. Press down the ruler with one hand and starting at the top line press down on your glass cutter and pull the cutter down the ruler holding it at the correct angle. Roll the cutter off of the end of the glass maintaining the same pressure the whole distance. Starting Your Score
 
You are now ready to run the score using your next tool - the Running Pliers. Finished Score Line
Breaking the Glass

Running Pliers There are many variants of these tools available but these are the ones I use.
 
Running Pliers Simply position the jaws of these pliers at the end of your score on the edge of the glass centering the tool on the score.
 
Job-Done Gently squeeze for a clean break. The curved jaw exerts equal pressure on each side of the score. You will hear a sound like the glass has snapped, this tells you that the score has run the break and is finished.

If it doesn’t totally break apart then just try giving it a little wiggle by hand moving the glass in an up and down motion with both hands, this usually does the trick.

Holding Position Wiggle It
Alternatives to the Process

Some other tools you can use when making your score line. All of these straight line tools do the same job it’s just what you prefer to use and are comfortable with using.

Combination Square 14 Inch Plastic Cutting Square
All Done!

Thanks for taking the time to read this guide, we hope that it has helped with your first tentative steps to scoring and cutting (breaking) glass.